Developing Bespoke Aerospace Tooling with 3D Printing

DEVELOPING BESPOKE AEROSPACE TOOLING WITH 3D PRINTING

Problem

Drilling and countersinking of the Pre-cooler Scoop to the IFS panel. The standard process is to countersink a hole using a “Vanmar Micro-stop Cutter Cage”, this tool sits flat on the surface of the component when being used. However, the Pre-cooler Scoop has a complex 3D curved surface so the Vanmar would not sit flat, thus causing a problem for the operator and subsequent concession costs.

FDM Digital Tooling 1 - Bespoke Aerospace Tooling

Solution

3D Printed tools to match the profile of the air-scoop with offset surfaces enabling repeatable correct position of drill motors and the Vanmar cage in line with the relevant vector. Customer saw production savings and rework savings.

FDM Digital Tooling 2 - Bespoke Aerospace Tooling
FDM Digital Tooling 3 - Bespoke Aerospace Tooling